The bug is finally gone and I am back at it! It sure is nice to feel back to my old self again. First thing I did, after of course hooking up the new propane tank for some heat, was to do a little shop cleaning. It is amazing the amount of junk I end up with on my work tables. Once that was done, I turned my attention to the fretboard. I laid out the side dot markers, drilled and installed them. Then I sanded the edges flush and decided it was time to do some frets. I cut the first fret and realized I needed to do something different than my last guitar. Because I put binding on the fingerboard, I needed to cut the 'tangs' off of the ends of the frets so they stopped short of the binding, but allowed the fret to extend over the binding. If I had been thinking ahead, I probably would have purchased a tang nipper from Stewmac, but of course I didn't so I needed to come up with a different method. First I tried to cut using a pair of dykes and my end nippers. This cuts just fine, but it bends the end of the frets making them un-usable. I scratched my head for a while and then it hit me..... my dremel with a grinding wheel! I got it all rigged up, cut a fret and started grinding the end. Wow that gets hot fast! I decided a jig to hold the fret was in order. A simple block of wood with a slot cut in it that the fret could just fit in upside down was the ticket. It took me about 2 hours to cut and grind all 20 frets, but I got them done. I hammered the top 14 frets in and nipped them to the edge of the fingerboard. Tomorrow I will sand them flush with the edge, and glue it up to the neck. I know I keep saying it, but I also need to spend some time with the neck angle measurements to see if I need to make any adjustments to the top. I probably need to do that before I glue the fingerboard so I can use the false fingerboard method that Ted used. So who knows, maybe it won't get glued on tomorrow.
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As promised, here is a picture of the peghead after sanding the epoxy off. I wet it with a little naphtha so you can get an idea of how it will look under lacquer. I am pleased with it.
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Here is one of the frets with the tang ground off each end. I will invest in the nippers for the next one.
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The fingerboard with the first 14 frets installed. If you look at the blown up picture really close, you can see the white marker dots. I would have done black but I didn't have any and I don't want to wait a week to for them to arrive. I might throw it on my next order and drill these out and replace them with black, I am not sure yet. They are pretty visible in person, but not so much in a photo.
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