Today was a good day in the shop. I was able to get the tops all finished, signed with a little note to each recipient, and the labels on. I glued the first top to the rims and it is drying int he go bar deck. I did have a bit of difficulty with that little task however. When I notched the kerfed linings I had all three clamps in the body to hold it tightly to the mold. Well when I put the label in and cleaned up the glue squeeze out from the back, I removed the waist clamp. I didn't bother to put it back when I glued to top on. I had set the top on to dry fit it just before I glued it, and since it dropped in place I thought it lined up fine and I didn't give it a second thought. Well that was a mistake. I applied all the glue, set the top on and started to insert the go bars. This is when I realized that the waist clamp being removed had allowed the rim to flex back inwards just enough to keep the braces from lining up perfectly in the notches. Since I have the notches cut tightly there really isn't any room for flex so when I removed the clamp, it knocked the notches out of alignment just a touch. Well it was a mad scramble trying to get the clamp back in, re-apply glue, clean up any runs, and get the top back on before the first glue application started to dry. I got it all done, but I learned a lesson! Make sure that the top and back get glued on in the same way as the rims were when the linings are notched.
Anyways, after that I carved the volutes on the two necks. I think I have mentioned that the sapele necks are very prone to splintering and the wood is very hard. It took quite a while to carve the volutes and I had to sharpen the chisels twice during the process. I got one neck shaped to close to final, and the other neck has the heel carved.
Wednesday, September 26, 2007
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